Ok, here's what I've experienced. On the true plug boots I've worked on, the soles were too thick (or, heels and toes too tall, if you want to look at it that way) to meet ISO 5355-2005 and had to be reduced to fit in a binding. In other words, unusable (unsafe) off the shelf without modification. You can reduce (plane) the sole, which most fitters seem to do, at least some just to true them, to bring the toe and heel heights into compliance, and/or, you could remove additional extra material from the tops of the toes and heels, which I think is what you're describing, and essentially leave the soles alone. The ZB, and ZJ+ boots I've handled all had material removed at the factory from the tops of the toes and heels and were still left too tall - clearly intentional. These boots come with warning stickers on them - I can post a photo.
They're left out of compliance so race room boot fitters have more options, like canting a sole on a planer and then, yes, the tops of the toes and heels would have to be machined parallel to the sole cant.
Recreational boots come correct to ISO off the shelf, don't carry the warning sticker (no need), and if you planed their soles, you'd have 1mm if you were lucky before be too thin (short) to be compliant and would indeed have to be adjusted back up. I've never needed/wanted to do that.
The ISO standard is:
Heel height: 30mm +/-1, or 29-31mm, bevel length: 15mm +/- 2mm, height 4mm +/- 1mm
Toe height: 19mm +/-1, or 18-20mm, bevel length: 30mm +/- 2mm, height 5mm +/- 1mm
On most boots, the bevels quickly go out of spec from walking in them unless you use Cat Trax or similar religiously.
I happen to have one raw pair of ZA plugs in the house at the moment - they're 2mm too tall but do not have factory machining on the tops of the toes and heels. As I recall, the plugs all came that much too tall. Our modded boots are all true to the ISO.
They're left out of compliance so race room boot fitters have more options, like canting a sole on a planer and then, yes, the tops of the toes and heels would have to be machined parallel to the sole cant.
Recreational boots come correct to ISO off the shelf, don't carry the warning sticker (no need), and if you planed their soles, you'd have 1mm if you were lucky before be too thin (short) to be compliant and would indeed have to be adjusted back up. I've never needed/wanted to do that.
The ISO standard is:
Heel height: 30mm +/-1, or 29-31mm, bevel length: 15mm +/- 2mm, height 4mm +/- 1mm
Toe height: 19mm +/-1, or 18-20mm, bevel length: 30mm +/- 2mm, height 5mm +/- 1mm
On most boots, the bevels quickly go out of spec from walking in them unless you use Cat Trax or similar religiously.
I happen to have one raw pair of ZA plugs in the house at the moment - they're 2mm too tall but do not have factory machining on the tops of the toes and heels. As I recall, the plugs all came that much too tall. Our modded boots are all true to the ISO.